Professional PBC Manufacturer Since 2004
Global Certificate: ISO 9001, 14001, 13485, IATF 16949

High-Quality PCB, Fast Delivery

Linking Innovation to Reality

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Markham, Canada

sales@sunpcb.com

Faster Turnaround

Prototypes in as little as 24 hours

Guaranteed Quality

ISO 9001, 14001, 13485, IATF 16949 Certified

Transparent Pricing

No hidden fees, Instant Quotes

Global Shipping

Reliable delivery to 50+ countries

HDI PCB Manufacturing Capabilities

SUNPCB provides precision-engineered PCB solutions that power mission-critical innovation across the Medical, Automotive, Industrial, Cloud Computing, Communications, Energy, and Networking sectors, where advanced technology meets uncompromising reliability.

Rigid HDI & Rigid-flex HDI
Conductive & Non-Conductive Via Plugging
i+N+i (i≥2) HDI, Any Layer HDI
Min. 1.5/1.5 mil Line/Space
Blind & Buried Vias, Stacked & Staggered Vias
Back Drill, Backplane, Embedded Devices, IC Substrate
FeatureCapability
Via TypesBlind via, buried via, through-hole via
Number of layersUp to 60 layers (evaluation required above 30 layers)
HDI builds1+N+1, 2+N+2 , ... , 6+N+6 (≥6 orders require evaluation)
Copper weights (finished)18 um ~ 70 um
Min trace/spacing0.065 mm / 0.065 mm
PCB thickness0.1 ~ 8.0mm (evaluation required for less than 0.2 mm or greater than 6.5 mm)
Max. PCB dimension (finished)2 ~ 20 layers, 21*33 inches; length ≤ 1000 mm; evaluate if short side > 21 inches
FeatureCapability
Min. mechanical drilling0.15 mm
Min. laser drillingStandard 4 mil, 3 mil require evaluation (corresponding to single 106PP).
Max. laser drilling8 mil (corresponding dielectric thickness cannot exceed 0.15mm)
Min. controlled depth drillingPTH: 0.15 mm; NPTH: 0.25 mm
Aspect ratioMax 14:1; evaluate if greater.
Min. solder mask bridge4 mil (green, ≤1 OZ)5 mil (other colors, ≤1 OZ)
Diameter range of resin-filled vias0.254 ~ 6.5 mm

HDI PCB Products Cases

Leveraging advanced laser drilling and precision multilayer stacking, our HDI PCBs deliver ultra-high density, reliability, and miniaturization for cutting-edge applications across Medical, Automotive, Industrial, Cloud Computing, Communications, Energy, and Networking sectors. With decades of expertise in microvia technology and blind/buried via designs, we ensure superior signal integrity and thermal performance for high-speed, high-frequency systems. Rigorous quality control (IPC Class 3 standards) and flexible manufacturing capabilities empower us to meet complex project demands, from prototypes to mass production. Trust our ISO-certified HDI solutions to accelerate your product's time-to-market with uncompromising precision.

SUNPCB 24 layers HDI PCB
24 layers HDI with Arbitrary Interconnection
SUNPCB 10 layers 3-step HDI PCB
10 layers, 3-step HDI with Electroplated Copper Filling & Back-Drilling
SUNPCB 8 layers HDI PCB
8 layers High-order HDI with Arbitrary Interconnection
sunpcb 4 layer rogers hdi pcb
4 layers 1-step HDI with Immersion Gold Plating & Electroplated Copper Filling

* All product case studies on this site are client-authorized.

We offer transparent pricing, with no hidden fees. Our products are made in our own factories, so you can be sure of the quality.
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Advanced PCB Manufacturing Factory

SUNPCB's factory leverages high-precision equipment meeting aerospace standards, with machinery achieving tolerances as low as ±0.05 mm and line widths down to 75 microns. Integrated with Industry 4.0, our production lines feature real-time analytics and smart controls for efficient, responsive manufacturing.

SUNPCB Etching Production Line
Etching Production Line
Features a precision spray system, maintains etching uniformity at ±2 microns, and achieves line width accuracy of 0.075mm
SUNPCB Drilling Machine
Drilling Machine
Operates at a spindle speed of 100,000 RPM, with hole position accuracy of ±0.05mm and a minimum drilling diameter of 0.15mm
SUNPCB V-Cut Machine
V-Cut Machine
Controls cutting depth accuracy at ±0.1mm, maintains V-groove angle error below 1 degree, and achieves a processing speed of 15 meters per minute
SUNPCB Pattern Plating Equipment
Pattern Plating Equipment
Maintains current density at 2-20 A/dm², achieves plating thickness uniformity of ±5 microns, and line width enhancement accuracy of 15 microns
SUNPCB Laser Drilling Machine
Laser Drilling Machine
Equipped with a 355nm UV laser, achieves a minimum drilling diameter of 0.1 mm(4mil) and positioning accuracy of ±0.05 mm.
SUNPCB LDI (Laser Direct Imaging)
LDI (Laser Direct Imaging)
Utilizes a 405nm laser wavelength, achieves an imaging resolution of 2 microns, and maintains line width/spacing at 75 microns
SUNPCB AOI Optical Inspection System
AOI Optical Inspection System
Equipped with a 12-megapixel imaging system, achieves 5-micron detection resolution, and scans at 800 cm² per minute.
SUNPCB Multilayer Lamination System
Multilayer Lamination System
Operates at up to 350°C temperature and 50kg/cm² pressure control, with layer alignment accuracy of ±0.05mm

Quality Assurance at Our PCB Factory

Our PCB factory delivers exceptional quality through advanced engineering and inspection processes, supported by highly experienced teams. From optimized design-to-production workflows and precise optical inspections to efficient electrical testing and rigorous quality control, we ensure compliance with industry standards for top-tier reliability and performance.

SUNPCB DFM & CAM Engineering
DFM & CAM Engineering
Supported by a DFM and CAM engineering team with over 10 years of experience, optimizing design-to-production workflows.
SUNPCB AOI Inspection
AOI Optical Inspection System
Equipped with a 12-megapixel imaging system, achieves 5-micron detection resolution, and scans at 800 cm² per minute.
SUNPCB Quality Inspection Engineer
Quality Inspection Engineer
The quality inspection engineer utilizes high-magnification optical microscopes and automated defect detection systems
SUNPCB Flying Probe Tester
Flying Probe Tester
Employs a high-precision probe system with 0.1mm minimum test point spacing and 4000 points per minute testing speed.
SUNPCB Fixture Testing
Fixture Testing
Electrical fixture testing employs automated test fixtures and high-precision instruments, enabling testing of 2000 PCBs per hour.
SUNPCB Quality Control (QC) Inspector
Quality Control (QC) Inspector
QC Inspectors, with an average of over 10 years of experience, ensure compliance with technical specifications and industry standards.
SUNPCB AOI Optical Inspection Department
AOI Optical Inspection Department
The AOI Inspection department comprises 10 technicians with an average of over 8 years of experience.
SUNPCB Quality Control (QC) Department
Quality Control (QC) Department
The Quality Control Inspection department consists of 15 engineers with an average of over 10 years of experience

SUNPCB's Factory Certificated
Our factory is an IPC member with international quality certifications, including ISO 9001, ISO 14001, IATF 16949, and ISO 13485.
These certifications reflect our dedication to quality and environmental responsibility, ensuring that every product
meets the highest global standards for reliability and sustainability. Learn more >>
sunpcb iso certifications

Frequently Asked Questions
Q1: What are the key benefits of HDI PCBs compared to standard PCBs?
HDI PCBs offer smaller sizes, higher circuit density, and superior signal performance thanks to microvias and fine-line technology. Compared to standard PCBs, they enable faster signal transmission, reduced weight, and enhanced reliability—perfect for compact devices like smartphones, medical equipment, and automotive systems. Curious how HDI can elevate your project? Request a free quote today!
Q2: What is the typical lead time for HDI PCB prototypes and production?
Prototypes can ship in as fast as 24-48 hours, while production orders typically take 5-15 days, depending on complexity and volume. Need it sooner? Our expedited options ensure you meet tight deadlines. Get your lead time estimate with an instant quote now!
Q3: How much does an HDI PCB cost, and what factors affect pricing?
HDI PCB pricing depends on layer count, microvia types, materials, and order volume—but we guarantee no hidden fees. Standard prototypes start at competitive rates, and our instant quoting tool gives you a clear breakdown in seconds. Try it now to see your price!
Q4: Do you offer instant quoting for HDI PCBs online?
Yes! Our online quoting tool lets you input specs—like dimensions, layers, and quantity—and get a detailed quote online. No hassle. Ready to see your price? Start here!
Q5: What quality certifications do you have for HDI PCB manufacturing?
We're proud to be ISO 9001, ISO 14001, IATF 16949, and ISO 13485, UL, and RoHS certified, ensuring every HDI PCB meets global quality and safety standards. Our rigorous testing—AOI, X-ray, and impedance control—guarantees reliability. See our certifications or contact us about compliance for your industry!
Q6: Can you handle blind, buried, and stacked microvias in HDI PCBs?
Absolutely. Our state-of-the-art laser drilling and sequential lamination processes handle blind, buried, and stacked microvias with precision. We've delivered complex HDI designs for aerospace, medical, and telecom clients. Let's discuss your microvia needs—get in touch today!
Q7: What materials do you use for HDI PCBs, and can I choose specific options?
We offer a range of materials for HDI PCBs, including FR4, High-TG FR4, Rogers, and polyimide, tailored to your performance needs—high-frequency, thermal resistance, or flexibility. You can fully customize your stack-up. Explore options in our instant quote tool or consult our team now!
Q8: What is your process for ensuring HDI PCB reliability and quality control?
Our HDI PCBs undergo a robust QC process: 100% Automated Optical Inspection (AOI), X-ray for microvia integrity, and in-house impedance testing. We deliver a 99.8% defect-free rate. Want to know more? Contact us for our quality assurance guide or request a sample today!
Q9: Do you provide design support or DFM checks for HDI PCBs?
Yes, our engineers offer free DFM (Design for Manufacturability) checks to optimize your HDI PCB for production—ensuring microvia alignment, signal integrity, and cost efficiency. If our engineers identify any DFM issues, we'll reach out to you promptly to discuss design solutions, preventing any negative impact and saving time for your product manufacturing. Upload your design now for a quick review, or start with a quote to kick off your project!
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Linking Innovation to Reality

SUNPCB, based in Canada, is a global PCB & EMS solutions leader with 10+ years of expertise, offering end-to-end services from prototyping to mass production.

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SUNPCB ISO Certification

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