Professional PBC Manufacturer Since 2004
Global Certificate: ISO 9001, 14001, 13485, IATF 16949

High-Quality PCB, Fast Delivery

Linking Innovation to Reality

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Markham, Canada

sales@sunpcb.com

Faster Turnaround

Prototypes in as little as 24 hours

Guaranteed Quality

ISO 9001, 14001, 13485, IATF 16949 Certified

Transparent Pricing

No hidden fees, Instant Quotes

Global Shipping

Reliable delivery to 50+ countries

Aluminum PCB Manufacturing Capabilities

SUNPCB crafts precision-engineered Aluminum PCBs, driving high-performance solutions for LED lighting, Automotive, Power Electronics, and Industrial applications—where superior thermal management meets unwavering durability. Our advanced manufacturing ensures optimal heat dissipation and reliability, empowering your most demanding projects.

Layer Count: 1-10 Layers
100% E-test, AOI Test & Visual Inspection
Thermal Conductivity: 1.0-7.0W/m·K
IPC-A-600 Class 2 & Class 3
Normal Stack-up & Thermoelectric Separation
ISO9001, IATF 16949, and ISO 13485 Certified & UL Listed
FeatureCapability
Base MaterialAluminum core
Number of layers1 Layer, 2 Layers, 4 Layers - 10 Layers
Thermal Conductivity (W/m·K )1W, 2W, 3W, 4W~7W
Copper weights (finished)1oz, 2oz, 3oz, 4oz
Min trace/spacing3mil / 3mil
PCB thickness0.8 - 2.0 mm
Max. PCB dimension (finished)1 Layer & 2 Layers: 1200 × 300 mm or 600 × 500mm, Multi-layers: 600 × 500 mm
FeatureCapability
Dielectric Constant3.5–4.5 (at 1 MHz, stable across frequency ranges).
Dissipation Factor0.015–0.025 (at 1 MHz, low loss for high-frequency stability).
Breakdown Voltage≥2.5 kV (for standard dielectric thickness).
Dimensional Tolerance±0.05 mm
Coefficient of Thermal Expansion20–25 ppm/°C
Peel Strength≥1.8 N/mm (post-thermal cycling)
Surface TreatmentHASL with lead, HASL lead free, Immersion Gold, OSP, Hard Gold, ENEPIG, Immersion Silver

Aluminum PCB Products Cases

Leveraging advanced metal-core technology and precision craftsmanship, our Aluminum PCBs deliver outstanding thermal performance and durability for innovative applications in LED lighting, Automotive power modules, and Industrial controls. Backed by decades of expertise and rigorous quality standards (IPC Class 3), SUNPCB ensures reliable, high-efficiency solutions that accelerate your project from prototype to production.

2 layers, Aluminum PCB, ENIG 2U", Thermal Conductivity 5 W/m·K
2 layers, Aluminum PCB, HASL-LF, 1200mm Length
Single layers Aluminum PCB, ENIG 2U", Thermal Conductivity 4 W/m·K
2 layers Aluminum PCB, ENIG 2U", Thermal Conductivity 2 W/m·K

* All product case studies on this site are client-authorized.

We offer transparent pricing, with no hidden fees. Our products are made in our own factories, so you can be sure of the quality.
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Advanced PCB Manufacturing Factory

SUNPCB's state-of-the-art facility utilizes high-precision equipment meeting aerospace standards, achieving tolerances as tight as ±0.05 mm and line widths down to 75 microns—ideal for high-performance Aluminum PCBs. Integrated with Industry 4.0 technology, our intelligent production lines feature real-time analytics and smart controls, delivering efficient, dependable manufacturing customized to your thermal and durability needs.

SUNPCB Etching Production Line
Etching Production Line
Features a precision spray system, maintains etching uniformity at ±2 microns, and achieves line width accuracy of 0.075mm
SUNPCB Drilling Machine
Drilling Machine
Operates at a spindle speed of 100,000 RPM, with hole position accuracy of ±0.05mm and a minimum drilling diameter of 0.15mm
SUNPCB V-Cut Machine
V-Cut Machine
Controls cutting depth accuracy at ±0.1mm, maintains V-groove angle error below 1 degree, and achieves a processing speed of 15 meters per minute
SUNPCB Pattern Plating Equipment
Pattern Plating Equipment
Maintains current density at 2-20 A/dm², achieves plating thickness uniformity of ±5 microns, and line width enhancement accuracy of 15 microns
SUNPCB Laser Drilling Machine
Laser Drilling Machine
Equipped with a 355nm UV laser, achieves a minimum drilling diameter of 0.1 mm(4mil) and positioning accuracy of ±0.05 mm.
SUNPCB LDI (Laser Direct Imaging)
LDI (Laser Direct Imaging)
Utilizes a 405nm laser wavelength, achieves an imaging resolution of 2 microns, and maintains line width/spacing at 75 microns
SUNPCB AOI Optical Inspection System
AOI Optical Inspection System
Equipped with a 12-megapixel imaging system, achieves 5-micron detection resolution, and scans at 800 cm² per minute.
SUNPCB Multilayer Lamination System
Multilayer Lamination System
Operates at up to 350°C temperature and 50kg/cm² pressure control, with layer alignment accuracy of ±0.05mm

Quality Assurance at Our PCB Factory

SUNPCB's factory guarantees exceptional quality for Aluminum PCBs through advanced engineering and rigorous inspection processes, supported by our expert team. From optimized design-to-production workflows and precise optical inspections to comprehensive electrical testing and stringent quality controls, we ensure compliance with industry standards—delivering unmatched thermal performance and reliability for your high-power applications.

SUNPCB DFM & CAM Engineering
DFM & CAM Engineering
Supported by a DFM and CAM engineering team with over 10 years of experience, optimizing design-to-production workflows.
SUNPCB AOI Optical Inspection System
AOI Optical Inspection System
Equipped with a 12-megapixel imaging system, achieves 5-micron detection resolution, and scans at 800 cm² per minute.
SUNPCB Quality Inspection Engineer
Quality Inspection Engineer
The quality inspection engineer utilizes high-magnification optical microscopes and automated defect detection systems
SUNPCB Flying Probe Tester
Flying Probe Tester
Employs a high-precision probe system with 0.1mm minimum test point spacing and 4000 points per minute testing speed.
SUNPCB Fixture Testing
Fixture Testing
Electrical fixture testing employs automated test fixtures and high-precision instruments, enabling testing of 2000 PCBs per hour.
SUNPCB Quality Control (QC) Inspector
Quality Control (QC) Inspector
QC Inspectors, with an average of over 10 years of experience, ensure compliance with technical specifications and industry standards.
SUNPCB AOI Optical Inspection Department
AOI Optical Inspection Department
The AOI Inspection department comprises 10 technicians with an average of over 8 years of experience.
SUNPCB Quality Control (QC) Department
Quality Control (QC) Department
The Quality Control Inspection department consists of 15 engineers with an average of over 10 years of experience

SUNPCB's Factory Certificated
As an IPC member, SUNPCB's factory is certified to globally recognized standards—ISO 9001, ISO 14001, IATF 16949, and ISO 13485—reflecting our dedication to quality, sustainability, and precision. These certifications guarantee that every Aluminum PCB we manufacture meets stringent international benchmarks for thermal performance, reliability, and environmental stewardship, customized to your high-performance demands. Learn more >>
sunpcb iso certifications

Frequently Asked Questions
Q1: What's the thermal conductivity of your Aluminum PCBs?
Our Aluminum PCBs offer thermal conductivity ranging from 1.0 to 7.0 W/m·K, depending on your dielectric layer choice, ensuring optimal heat dissipation for high-power applications. Get a custom solution tailored to your thermal needs—request a quote now.
Q2: What's the cost of Aluminum PCBs, and how do I get a quote?
Pricing depends on size, copper thickness, and volume, but we prioritize competitive rates with uncompromised quality. Get a transparent, instant quote in minutes—or contact us for a tailored pricing plan!
Q3: What's your lead time for Aluminum PCBs?
Standard lead times range from 5-10 days, with expedited options as fast as 48 hours for urgent needs. Check your timeline with an instant quote and start production today!
Q4: What quality standards do your Aluminum PCBs meet?
Our Aluminum PCBs meet IPC Class 3 standards, backed by ISO 9001 and IATF 16949 certifications, ensuring top-tier reliability for critical applications. Experience our quality—Contact us to get a free sample or quote now!
Q5: Can you handle high-power applications with Aluminum PCBs?
Yes, our Aluminum PCBs are designed for high-power needs, offering copper thicknesses up to 3 oz and thermal conductivity up to 7.0 W/m·K for superior heat management. Upload your design for a free DFM review tailored to your power requirements!
Q6: What industries do your Aluminum PCBs serve?
Our Aluminum PCBs power innovation in LED lighting, Automotive, Power Electronics, and Industrial sectors, meeting strict reliability standards like IATF 16949. Start your industry-specific project with a quote today!
Q7: What copper thickness options do you offer for Aluminum PCBs?
We provide copper thicknesses from 1 oz to 3 oz (35–105 µm), customizable to enhance current capacity and heat dissipation. Contact us to discuss your specs and optimize your Aluminum PCB design!
Q8: Do you offer design support or DFM checks for Aluminum PCBs?
Absolutely—our engineers provide free DFM checks to optimize your Aluminum PCB for thermal efficiency and manufacturability. Upload your files now for a quick review and expert feedback!
Q9: What's the minimum line width and spacing for Aluminum PCBs?
Our Aluminum PCBs achieve minimum line widths and spacing of 75 µm (0.075 mm), enabling precise, high-density layouts. Request a free consultation to refine your design today!
Q10: How durable are your Aluminum PCBs under thermal stress?
Our Aluminum PCBs feature peel strengths of ≥1.8 N/mm and a CTE of 20–25 ppm/°C, ensuring durability under thermal cycling. Test our reliability—order a sample or quote now!
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Linking Innovation to Reality

SUNPCB, based in Canada, is a global PCB & EMS solutions leader with 10+ years of expertise, offering end-to-end services from prototyping to mass production.

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