Professional PBC Manufacturer Since 2004
Global Certificate: ISO 9001, 14001, 13485, IATF 16949

High-Quality PCB, Fast Delivery

Linking Innovation to Reality

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Markham, Canada

sales@sunpcb.com

Faster Turnaround

Prototypes in as little as 24 hours

Guaranteed Quality

ISO 9001, 14001, 13485, IATF 16949 Certified

Transparent Pricing

No hidden fees, Instant Quotes

Global Shipping

Reliable delivery to 50+ countries

Flex and Rigid-Flex PCB Manufacturing Capabilities

SUNPCB harnesses cutting-edge manufacturing to deliver precision-engineered Flex and Rigid-Flex PCBs, powering mission-critical innovation in Aerospace, Automotive Electronics, Telecommunications, and Medical Devices—where advanced flexibility meets uncompromising reliability.

DuPont Pyralux® AC, AG, AP, HT, TA/TAS; Ventec ThinFlex
Impedance Control, Back drill, Vias Plugging
Panasonic FELIOS R-F770/R-F775, SHENGYI SF201, 202 etc.
Balanced & Unbalanced Structures
2-40 Layers Rigid Flex PCB with Blind/Buried Vias
Silver Film & Sliver Ink EMI Shielding
FeatureCapability
Base MaterialRO4350B, RO4003C, RT/duroid 5880/6002, customizable stacks
Number of layers1–20+ layers
Dielectric Constant (Dk)2.2–3.5 (e.g., using materials like Rogers RO4350B or polyimide with low Dk).
Dissipation Factor (Df) / Loss Tangent0.001–0.003 (e.g., advanced polyimide or PTFE-based laminates).
Min trace/spacing3mil / 3mil
Impedance Control±5% tolerance
Breakdown Voltage≥2.5 kV, ensuring insulation integrity.
Max. PCB dimension (finished)550 mm x 450 mm (Flex) 600 mm x 500 mm (Rigid)
FeatureCapability
Bend Radius (Flexibility)6x–10x the flex thickness for static bends; 100x for dynamic
Thermal Conductivity0.5–2 W/m·K
Layer-to-Layer Registration Accuracy±50 µm (microns)
Copper Thickness0.5 ~ 2 oz(Flex part) / 1 ~ 4 oz(Rigid part)
Moisture Absorption<0.5%
Transmission Line Loss<0.5 dB/inch @ 10 GHz
Surface TreatmentENIG, Electric gold, IM-Ag, Electric Ag, HASL, HASL-LF, IM-Sn, Electric Sn, OSP, Caborn, Pt, NI-Pd-AU
Via TypesThrough-hole, blind, buried, microvias (≤100 µm), optimized for Rogers stacks.

Flex and Rigid-Flex PCB Products Cases

Leveraging advanced flexible materials and precision engineering, our Flex and Rigid-Flex PCBs deliver exceptional durability and space-saving design for cutting-edge applications in Aerospace, Automotive Electronics, Telecommunications, and Medical Devices. Backed by decades of expertise and rigorous quality standards (IPC Class 3), SUNPCB ensures reliable, high-performance solutions that accelerate your project from prototype to production.

2 layers flex and 2 layers rigid, Flex and Rigid-Flex PCB
2 layers flex and 6 layers rigid, Flex and Rigid-Flex PCB
2 layers flex, Flex PCB
2 layers flex and 4 layers rigid, Flex and Rigid-Flex PCB

* All product case studies on this site are client-authorized.

We offer transparent pricing, with no hidden fees. Our products are made in our own factories, so you can be sure of the quality.
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Advanced PCB Manufacturing Factory

SUNPCB's aerospace-grade facility employs high-precision equipment achieving ±0.05mm tolerances and 75μm line widths—ideal for ultra-thin, bendable Flex and Rigid-Flex PCBs in medical, automotive, and industrial systems. Powered by Industry 4.0 technology, our smart production lines integrate real-time analytics and adaptive controls, ensuring reliable signal integrity, durability, and rapid manufacturing tailored to high-density, flexible design demands.

SUNPCB Etching Production Line
Etching Production Line
Features a precision spray system, maintains etching uniformity at ±2 microns, and achieves line width accuracy of 0.075mm
SUNPCB Drilling Machine
Drilling Machine
Operates at a spindle speed of 100,000 RPM, with hole position accuracy of ±0.05mm and a minimum drilling diameter of 0.15mm
SUNPCB V-Cut Machine
V-Cut Machine
Controls cutting depth accuracy at ±0.1mm, maintains V-groove angle error below 1 degree, and achieves a processing speed of 15 meters per minute
SUNPCB Pattern Plating Equipment
Pattern Plating Equipment
Maintains current density at 2-20 A/dm², achieves plating thickness uniformity of ±5 microns, and line width enhancement accuracy of 15 microns
SUNPCB Laser Drilling Machine
Laser Drilling Machine
Equipped with a 355nm UV laser, achieves a minimum drilling diameter of 0.1 mm(4mil) and positioning accuracy of ±0.05 mm.
SUNPCB LDI (Laser Direct Imaging)
LDI (Laser Direct Imaging)
Utilizes a 405nm laser wavelength, achieves an imaging resolution of 2 microns, and maintains line width/spacing at 75 microns
SUNPCB AOI Optical Inspection System
AOI Optical Inspection System
Equipped with a 12-megapixel imaging system, achieves 5-micron detection resolution, and scans at 800 cm² per minute.
SUNPCB Multilayer Lamination System
Multilayer Lamination System
Operates at up to 350°C temperature and 50kg/cm² pressure control, with layer alignment accuracy of ±0.05mm

Quality Assurance at Our PCB Factory

SUNPCB guarantees Flex/Rigid-Flex PCB reliability through precision lamination controls, real-time optical inspections, and rigorous bend-cycle testing. Our IPC-certified processes and dynamic electrical validation ensure signal integrity, fold endurance, and compliance with automotive, medical, and industrial durability demands—delivering defect-free solutions for high-flex applications.

SUNPCB DFM & CAM Engineering
DFM & CAM Engineering
Supported by a DFM and CAM engineering team with over 10 years of experience, optimizing design-to-production workflows.
SUNPCB AOI Optical Inspection System
AOI Optical Inspection System
Equipped with a 12-megapixel imaging system, achieves 5-micron detection resolution, and scans at 800 cm² per minute.
SUNPCB Quality Inspection Engineer
Quality Inspection Engineer
The quality inspection engineer utilizes high-magnification optical microscopes and automated defect detection systems
SUNPCB Flying Probe Tester
Flying Probe Tester
Employs a high-precision probe system with 0.1mm minimum test point spacing and 4000 points per minute testing speed.
SUNPCB Fixture Testing
Fixture Testing
Electrical fixture testing employs automated test fixtures and high-precision instruments, enabling testing of 2000 PCBs per hour.
SUNPCB Quality Control (QC) Inspector
Quality Control (QC) Inspector
QC Inspectors, with an average of over 10 years of experience, ensure compliance with technical specifications and industry standards.
SUNPCB AOI Optical Inspection Department
AOI Optical Inspection Department
The AOI Inspection department comprises 10 technicians with an average of over 8 years of experience.
SUNPCB Quality Control (QC) Department
Quality Control (QC) Department
The Quality Control Inspection department consists of 15 engineers with an average of over 10 years of experience

SUNPCB's Factory Certificated
As an IPC member, SUNPCB holds ISO 9001, IATF 16949, ISO 13485, and IPC certifications—validating our commitment to automotive, medical, and industrial-grade Flex/Rigid-Flex PCB quality. These credentials enforce rigorous controls on material lamination, bend-cycle durability, and signal stability, ensuring compliance with dynamic flex performance and EU RoHS environmental standards for mission-critical applications. Learn more >>
sunpcb iso certifications

Frequently Asked Questions
Q1: What materials do you use for high-frequency Flex and Rigid-Flex PCBs?
At SUNPCB, we use premium low-Dk and low-Df materials like Rogers RO4350B, PTFE, and adhesiveless polyimide to ensure top-tier signal integrity up to 50 GHz. Our material selection is tailored to your specific high-frequency needs—get a free consultation today to optimize your design!
Q2: How do you ensure impedance control in your PCBs?
We achieve ±5% impedance tolerance using advanced laser direct imaging (LDI) and precise dielectric thickness control (±5 µm). Our rigorous testing guarantees signal consistency for your high-speed applications. Contact us now to discuss your impedance specs!
Q3: What's your minimum bend radius for Flex PCBs?
SUNPCB delivers bend radii as tight as 6x the flex thickness for static applications and 100x for dynamic, ensuring durability without compromising signal paths. Request a sample to see our flexibility in action!
Q4: How do you guarantee reliability in harsh environments?
Our PCBs pass 10,000 thermal cycles (-55°C to 125°C) and feature low moisture absorption (<0.5%) and matched CTE (10–17 ppm/°C). Built for aerospace and automotive extremes, they're ready for your toughest challenges. Start your project with us today!
Q5: What's your lead time for Flex and Rigid-Flex PCB production?
Standard lead times start at 7 days, with expedited options as fast as 48 hours for prototypes. We prioritize your deadlines without cutting corners—get a quote now to lock in your timeline!
Q6: How do you handle high-frequency signal loss?
We minimize signal loss (<0.5 dB/inch @ 10 GHz) with ultra-smooth copper (Ra <0.2 µm) and low-loss materials. Our designs excel in 5G and RF applications—reach out for a performance analysis tailored to your needs!
Q7: What's your quality assurance process?
Every SUNPCB undergoes 100% electrical testing, AOI, and IPC Class 3 compliance checks. We deliver zero-defect reliability for your critical projects—Contact us to download our quality certification to verify our standards!
Q8: Can you support small batch or prototype orders?
Absolutely! We specialize in low-volume runs and prototypes with no minimum order quantity, delivering the same high-end quality as mass production. Submit your design today for a fast prototype quote!
Q9: What surface finishes do you offer for Flex PCBs?
We provide ENIG (2–4 µin gold), immersion silver, and OSP, optimized for high-frequency and solderability. Our finishes ensure long-term performance—ask for a finish recommendation based on your specs!
Q10: How competitive are your prices?
SUNPCB offers premium quality at prices 20–30% below industry averages by streamlining production and sourcing directly. Get a custom quote now to see the value we bring to your budget!
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Linking Innovation to Reality

SUNPCB, based in Canada, is a global PCB & EMS solutions leader with 10+ years of expertise, offering end-to-end services from prototyping to mass production.

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SUNPCB ISO Certification

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